High Speed Automatic 3/5 Ply Corrugated Cardboard Production Line
For A,C,B,E,F Flute
main technical parameters and requirements in production line
1 | Effective width | 1800mm | 2 | Design produce speed | 150m/min |
3 | Three layer work speed | 100-140m/min | 4 | Five layer work speed | 90-130m/min |
5 | Seven layer work speed | ------------------- | 6 | The highest change single speed | 100m/min |
7 | Longitudinal separation accuracy | ±1mm | 8 | Cross-cutting precision | ±1mm |
note | Speed the above targets required to achieve:effective
width1800mm,Comply with the following standards and ensure the
paper's equipment condition 175 ℃ heating surface temperature. |
Top paper index | 100g/㎡--180g/㎡ Ring crush index(N.m/g)≥8 (Water containing8-10%) |
Core paper index | 80g/㎡--160g/㎡ Ring crush index(N.m/g)≥5.5 (Water containing8-10%) |
In paper index | 90g/㎡--160g/㎡ Ring crush index(N.m/g)≥6 (Water containing8-10%) |
9 | Flute combination |
|
10 | Steam requirement | The maximum pressure 16kg/cm2 | Common pressure10-12kg/cm2 | use4000kg/Hr |
11 | Electricity demand | AC380V 50Hz 3PH | Total power≈220KW | Running Power≈150KW |
12 | Compressed air | The maximum pressure 9kg/cm2 | Common pressure4-8kg/cm2 | use1m3/min |
13 | space | ≈Lmin70m*Wmin10m*Hmin5m(The actual drawing to provider to provide
audited prevail) |
ZJ-V5B hydraulic shaftless mill roll stand
※structural feature:
★brake adjustable adopts multipoint braking system.
★every stand matched two sets paper car , and they can paper on the
both sides at the same time.
※Hydraulic system parameters:
1.Work pressure(Mpa):16---18Mpa
2.lifting hydraulic cylinder:￠100×440mm
3.Clamping hydraulic cylinder:￠63×1300m
4.hydraulic station motor power:3KW --380V -- 50Hz
5.solenoid valve voltage:220V 50 Hz
paper trolley, track
structural feature:
★the whole track buried,The main frame of the 14th Channel steel
with ¢ 20mm cold drawn welded round,length of track 6000mm.
Mainly purchased parts, raw materials and origin:
Name of main parts | Brands or place of origin | material |
track and paper car | Tanggang or jigang | NO14channel steel,Q235A,steel strip |
bearing | HRB,ZWZ,LYC |
|
SF-320E multi-cassette single facer
structural features:
★using negative pressure type design, low heat loss,helps the core
paper to press evenly and close to the surface of corrugated
roller, make the corrugate molding better, pressure uniform, the
top of corrugate can glue uniform and better, make the single
corrugated paper have perfect laminating.
★quickly change rollers in 10 minutes, while change corrugated
roller with the electric trolley loading,the entire group of
corrugating with motor drive,put into the machine,fixed to the
machine base,only need a few buttons can complete the replacement
quickly and easily.
roller diameter parameters:
1,diameter of up corrugated roller: ￠320mm
2,diameter of pressure roller:￠269m
3,diameter of glue roller:￠268mm
4,diameter doctor roller :￠153mm
5,diameter of preheater:￠400mm
Mainly purchased parts, raw materials and origin:
Name of main parts | Brands or place of origin | material |
Wallboard and Pedestals | Production by own | HT200 |
Rotary joints and metal hoses | Fujian quanzhou yujie |
|
Main frequency motor | Hebei hengshui | 22KW frequency motor |
reducer | Taiwan CPG |
|
bearing | HRB,ZWZ,LYC or zhejiang | Tile roller and pressure roller are from America TIMKEN |
Seat belt bearing | Zhejiang wuhuan |
|
High pressure air | Shanghai yingfa |
|
cylinder | AirTac |
|
Solenoid valve | AirTac |
|
traps | Beijing traps | Inverted bucket |
Contactors and Relays | France Schneider |
|
Position Sensor | OMRON |
|
Frenquency controller | Taiwan delta |
|
PLC | Taiwan delta |
|
Human machine interface | Taiwan weintek |
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